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phone:+86532-82291997
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common problem

The ladle is mainly composed of 6 elements

Date:2022-08-10Author:Fuxingda Environmental EquipmentHits:440

The molten iron ladle is mainly composed of 6 components: hanger, stable installation, can body, slowing down organization, electric part, gathering and dispersing part

① hanger assembly

The hanger assembly is composed of three parts: hanger, beam and hanger (hook). Lifting device: the lifting device on the upper part of the ladle. The stability coefficient of its arrangement is greater than the national standard for the industry of rigidity, and our company's production of the crane. The round steel Q235-A with 5 tons and below, and the

with 10 tons and above are bulky and crowded for multi-layer transcribed steel plates. Flaw detection shall be conducted for each layer of transcribed steel plates, and harmless inspection and measurement reports shall be presented to ensure stable and true use. Because the ductile iron ladle slows down the box on one side and guides the center deviation, our company's ability to deal with the center deviation in order to protect the means to reach the stable pouring is to reasonably plan to ensure that the efficiency of all components is on the center of the beam, that is, the lifting center

Cross beam: it is the through beam of the hanger and suspender, which is welded with channel steel or transcribed steel plate according to the loading force. The stability coefficient of the protection arrangement is greater than the national standard of the industry

Boom: the data is Q235-A carbon structural steel, and the plate is fully from the consumer manufacturer on the right track, so the data are subject to double protection. Our company continues to use multi-layer transcribed steel plates to pull and splice the casting ladle suspender above 5 tons, and its production and creation process is as follows: CNC uniform blanking reduces the longitudinal stress of the data, each layer of transcribed steel plates are subject to harmless flaw detection, two welded suspenders are fully welded with 60 degrees of groove on both sides, and the welds are protected from sand holes, air holes and cracks. This structure is completely superior to the forging: it prevents the stress existing in the molten iron ladle forging, the material quality of the forging is difficult to protect, and the local defects of

multi-layer plate welding do not affect the normal use of the equipment, while the forging can show important problems. Therefore, in the normal use situation, the use of the splicing suspender is no problem, and the stability of the use is also higher than that of the forged parts (which is harmful to the external creation before). This situation is also accepted by most consumer manufacturers

② Stabilisation installation

Set up the stabilisation clamp, that is, the fork-type stabilisation installation, in the process of lifting the ladle, make sure to clamp the stabilisation clamp on the suspender to protect the stability in the process of lifting, prevent the ladle from making the slowing down box and the ladle clear due to the elastic force during the lifting, so that the final self-locking worm gear can be maintained. Therefore, the efficiency of the stability card has two aspects: the first is to maintain and slow down the self-locking transmission mechanism in the box. The second is to maintain the stable delivery of the ladle and prevent the pouring of molten iron

③ The data of the can body

is Q235-A carbon structural steel, and the plate is fully from the consumer manufacturers on the right track, so the data are subject to double guarantee. The can body shall be digitally controlled and uniformly blanking, the weld shall be subject to flaw detection, and the harmless inspection and measurement report shall be provided. The defect of influence strength is not promised. The axle wrapping site is reasonably arranged and planned to ensure stability. Perforations are drilled on the barrel body, and the bag is simply built and then dried

④ Slow down the organization

The loading capacity of the part of the organization drive is arranged according to the maximum tilting moment (tilting hanger part). Because the moment of inclination and rotation of the hanger is greater than the moment of momentum in handling, it is more stable and realistic. Our company's production slowdown organization has several structural situations

First, the 5-ton ductile iron ladle slowdown organization is a two-stage drive, the first-stage cone gear and the first-stage worm gear pair drive, and the 10-ton ductile iron ladle slowdown organization is also a two-stage drive, which is a second-stage worm gear pair drive, and the last stage worm gear pair has self-locking stop

Second, the slowdown organization of 15-30t ductile iron ladle is divided into three levels of transmission, the first level sprocket and the second level worm gear are driven by eight pairs, and the last level worm gear pair has self-locking braking

⑤ The electric part

is driven by the motor and sprocket or pulley. The 30 tons or less consumed by our company are driven by the sprocket, and the 30 tons or more are driven by the pulley. The depositor can also select the sprocket or pulley according to his own needs, and the operation and arrangement are simple and exquisite

⑥ Gathering and dispersing part

The collecting and dispersing part of molten iron ladle is composed of two-way collecting and dispersing sleeve, positioning seat, positioning handle, etc. How to deal with things: the two sides of the bidirectional gathering and dispersing sleeve have gathering and dispersing accomplices, which can be moved axially on the hand axis. Move the accomplice forward and penetrate the pulley or sprocket base, and locate it on the hand axis through the positioning handle. The electric transmission path is transmitted to the pulley or sprocket seat by the electric effect, through the base and diffuser, and to the slowing box due to the sliding diffuser and shaft positioning. The hand wheel is at the end of the hand shaft. The hand wheel is sleeved on the hand shaft through the copper sleeve, and the concentrator is moved backward to get rid of the electric concentrator. After the other end of the concentrator is pinched by the accomplice and the accomplice of the hand wheel, the positioning handle of the concentrator is positioned on the hand shaft, so that the hand wheel and the hand shaft reach the penetration means through the concentrator

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